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Safety First
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| Always use protective eye wear along with safety
shoes when performing any type of automotive repair work. Read all information
included with replacement parts and equipment manufacturer's instructions for
safe operation before beginning any repairs. |
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Double Check Product
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| Before beginning repairs, match the old part with
the new to avoid fit problems. BE SURE YOU HAVE THE CORRECT PARTS BEFORE
BEGINNING THE JOB. Also, retain any mounting part not supplied with the new
product. |
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Shock Absorbers
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Tools
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| You'll need the following tools:
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- Use a nut splitter to remove rusted bolts if
penetrating oil won't free them. A nut splitter helps avoid damaging stud
threads -- or worse, stud breakage.
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- If using a hoist, floor jack or jack stands, do
not hang the rear wheels on vehicles with coil springs. The axle must be
supported to prevent strain on brake lines and keep springs in the proper
position.
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CAUTION: Make sure the vehicle is properly
supported. (Refer to vehicle's owner's manual for specific instructions.) |
Before Installing Shocks
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- Read any instructions that come with new units
you are going to install.
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- Check the mounting parts supplied with the new
unit to make sure you have everything you need.
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- Hold the shock in a vertical position and pump
it up and down several times to "prime" it.
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Removing Front Shocks
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- Hold the upper stem of the shock so it does
not turn. Then, remove the upper stem retaining nut, retainer and rubber
cushion.
NOTE: On units without dirt shields, the stem end is machined to allow you
to hold the stem when removing the nut.
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- With the vehicle raised, remove the bolts
which hold the lower shock pivot to the lower control arm. On some vehicles,
the shock is pulled from the bottom. On others it is removed from the top.
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Removing Rear Shocks
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- Raise the vehicle and support the rear axle.
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- Disconnect upper mounting first. Then, lower
mountings.
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Installing Rear Shocks
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- Check clearance at brake lines, fuel lines and
exhaust system, both on and off the hoist.
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Installing Front Shocks
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- Place the inner retainer and inner cushion on
stem. Then, insert shock up through the lower control arm. Place upper
cushion, outer retainer and nut on shock absorber upper stem. Position and
install lower mounting bolts to control arm.
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- When installing a shock that's larger than the
shock being replaced, you may need to slightly enlarge the hole in the lower
control arm to install the new unit.
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Installation Do's and Don't
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- Tighten connections securely, but do not
over tighten. If rubber bushings bulge outside washer, then the connection
has been over tightened.
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- Obtain new replacement parts.
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- Do not grip the polished piston rod with any
tool during replacement procedures.
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Check Your Installation
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- Check clearances with the vehicle on the ground.
Check that tire pressure is to manufacturer specifications.
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Struts
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Tools
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- A safe and suitable manual, portable air,
bench or wall-mounted spring compressor is needed to compress and remove the
coil spring.*NOTE
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- A spanner wrench is needed to remove and
replace locking rings on replaceable cartridge units.
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- A siphon is used to remove strut fluid from
housing during on-vehicle cartridge replacement.
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- A torque wrench is needed to tighten
connections to vehicle manufacturer's specifications.
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Before lnstallng Struts
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- Road test vehicle before and after strut
installation or repair.
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- Select the right Monroe® strut or cartridge
for the vehicle you are repairing. Vehicle manufacturers are continually
refining strut specifications, so check application data -- including build
date.
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- Some vehicles require realignment after strut
repair or replacement. Check vehicle manual for details.
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- The upper bearing plate, the sheet metal next
to it, and the lower camber bolts may need to be scribed to prevent
alignment problems during reassembly.
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- Always refer to the installation instructions
furnished with your replacement parts before doing a strut job.
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Strut Cartridge Do's and Don'ts
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- In most cases, discard old locking rings from
the strut housing. Install the new locking ring supplied with the new
cartridge.
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- After discarding the old cartridge, check
inside the strut housing for contaminants.
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- If the brake line has been removed during
repair, bleed the brake line to purge the system when the job is done.
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Sealed Units Do's and Don'ts
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- During installation, do not touch the drive
axle rubber boot as it is easily damaged.
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- Never bottom the coil spring when compressing
the spring. Use minimal force needed to do the job. Make sure components are
properly aligned before releasing the spring tension, and rod nut is torqued
properly to specifications.
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- * Read all
equipment manufacturer's instructions BEFORE beginning any automotive repair
work, for safe operation of equipment.
* This information is provided as a general guideline only. Global Express
Auto Parts Inc. is not responsible for any misuse, error or injury resulting
from the information given.
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